Individual Components

The individual components can be integrated in your own facilities together with our hot bar soldering generator. We are glad to assist you with the realization.

Hot Bar Soldering Head BG-350

The BG-350 soldering head is compact and generates the very high currents for heating up thermodes, almost directly at the thermode. In this process, a DC voltage power source is converted into AC voltage, which is then fed directly to the thermode using a transformer. This secondary thermode winding on the transformer has only one turn and the voltage applied to the thermode is correspondingly low. As a result of this effect, only a relatively small voltage is transferred to the circuit in which a component is soldered in with the thermode.
If the voltage applied to the thermode is too high, as is the case with the alternative hot bar soldering systems, it causes a voltage difference of more than 0.7 volts from the start to the end of the thermode, which means that semiconductors may also be destroyed by the soldering process.

In addition, if the voltage drops by more than approx. 1.23 volts at the thermode, it causes electrolysis in the required soldering flux and the tin melt. This means that the thermode wears out more quickly.

Therefore, we do not need any additional Kapton tape to protect solder joints and thermodes! Incidentally, this hot bar soldering process has been patented by us!

Hot Bar Soldering Head BG-350

The BG-350 soldering head is compact and generates the very high currents for heating up thermodes, almost directly at the thermode. In this process, a DC voltage power source is converted into AC voltage, which is then fed directly to the thermode using a transformer. This secondary thermode winding on the transformer has only one turn and the voltage applied to the thermode is correspondingly low. As a result of this effect, only a relatively small voltage is transferred to the circuit in which a component is soldered in with the thermode.
If the voltage applied to the thermode is too high, as is the case with the alternative hot bar soldering systems, it causes a voltage difference of more than 0.7 volts from the start to the end of the thermode, which means that semiconductors may also be destroyed by the soldering process.

Hot Bar Soldering Head BG-350

In addition, if the voltage drops by more than approx. 1.23 volts at the thermode, it causes electrolysis in the required soldering flux and the tin melt. This means that the thermode wears out more quickly. Therefore, we do not need any additional Kapton tape to protect solder joints and thermodes! Incidentally, this hot bar soldering process has been patented by us!

  • Soldering temperature max. 400°C
  • Warm start temperature max. 160°C
  • Pyrolysis temperature max. 550°C
  • Druckluft zum Kühlen max. 6,5 bar
  • Operating voltage heating: min. 20V, max. 26V
  • Power consumption heating: 11…17A (depending on thermode)
  • Supply voltage: 12V/500mA max.
  • Output thermode temperature: 5mV/°C (20°C=100mV)

BG-350 Mounted on Vertical Positioning Unit
Art. No. 70 4135 0000

ZS-200

By means of a start signal, this controller can control and heat up the BG-350 hot bar soldering generator. Setpoint specification and display of the current temperature is carried out via the DB-200 module, which you also need for operation.

Operating voltage 24 V DC

Art. No. 77 2000 0010

ZS-200

DB-200

This module has a 4-line plain text display for the status display of the soldering device. We consciously dispensed with a touch screen solution, and the inputs are therefore made via a rotary encoder, which can be operated safely even when wearing gloves.

Operating voltage 24 V DC

Art. No 77 2000 0020


DB-200

DT-200

We have developed this input system to give the machine operator all the necessary brief information. Instead of using a tiring mechanical button, the input is made via a reliable sensor button.


Operating voltage 24 volts


Art. No 77 2000 0030

DT-200

SNT-200

The switching power supply SNT-200 is the appropriate power supply for our soldering heads. The input voltage is at 220 to 250 volts,on the secundary circuit it provides a voltages of 24 volts and max. 30 amps.

Art. No. 77 2000 0040

SNT-200